Fuel Sender. Oh no; you idjut!!!!!!!
Posted: Sun Nov 23, 2014 7:59 pm
Anyone else had this?
Really rainy day in Hampshire so might as well look into an issue that has been annoying me. That of a fully brimmed fuel tank leaving some fuel on garage forecourt as you pull away. Either a sender gasket issue or a leaky tank at high level.
Stripped interior of carpet etc to reveal the sender via the boot floor access hatch.
Filled tank via plastic fuel containers. Right to the top. Yep, leaking around the gasket. Well, that's better than a leaking tank.
OK, remove and reseal or replace gasket. Damn tight in there. Anyway to cut a long story short I managed to 'lose' the float in the tank when removing the sender!!!!!!!
Oh bo**cks!!!!!!!!!
How do you get that float back?
So, syphoned out most of the fuel (yuk; I hate the taste of unleaded). Still no way to 'catch' the float as it went back & forth across the viewing area (hole!) so had to use a 60ml syringe and tube to remove nearly all the fuel. Then, bouncing the car the float got in place and after messing about with a long cable tie lasso I got it. Trouble being you can't see down the access hole very well with cable tie and poking screwdriver in place.
Looked at wall clock. From the start of the loss fiasco to reclaiming it from the tank had taken nearly three bl%dy hours!!!!
I modified the float retainer with some stainless steel locking wire to lock the float in place and nipped a bit off the open end of the retainer to make it easier to fit through the access hole.
Resealed the gasket. Hylomar always works for me but has to be the stickiest stuff in the universe.
Filled up the tank to the brim with fuel again. No leaks!! Hurrah.
The main bonus of all the fuel removal grief is I now know the tank is basically 16 litres and that from an empty tank & the fuel gauge showing '0' the tank takes 3 litres to move the gauge at all so I can say that from a full zero showing I have probably 2.3 litres (half a gallon) left as a 'reserve'.
The numbers by the way in the first pic are preceded by BT 12-12 so I am guessing it was built 12-12-1989?




Really rainy day in Hampshire so might as well look into an issue that has been annoying me. That of a fully brimmed fuel tank leaving some fuel on garage forecourt as you pull away. Either a sender gasket issue or a leaky tank at high level.
Stripped interior of carpet etc to reveal the sender via the boot floor access hatch.
Filled tank via plastic fuel containers. Right to the top. Yep, leaking around the gasket. Well, that's better than a leaking tank.
OK, remove and reseal or replace gasket. Damn tight in there. Anyway to cut a long story short I managed to 'lose' the float in the tank when removing the sender!!!!!!!
Oh bo**cks!!!!!!!!!
How do you get that float back?
So, syphoned out most of the fuel (yuk; I hate the taste of unleaded). Still no way to 'catch' the float as it went back & forth across the viewing area (hole!) so had to use a 60ml syringe and tube to remove nearly all the fuel. Then, bouncing the car the float got in place and after messing about with a long cable tie lasso I got it. Trouble being you can't see down the access hole very well with cable tie and poking screwdriver in place.
Looked at wall clock. From the start of the loss fiasco to reclaiming it from the tank had taken nearly three bl%dy hours!!!!
I modified the float retainer with some stainless steel locking wire to lock the float in place and nipped a bit off the open end of the retainer to make it easier to fit through the access hole.
Resealed the gasket. Hylomar always works for me but has to be the stickiest stuff in the universe.
Filled up the tank to the brim with fuel again. No leaks!! Hurrah.
The main bonus of all the fuel removal grief is I now know the tank is basically 16 litres and that from an empty tank & the fuel gauge showing '0' the tank takes 3 litres to move the gauge at all so I can say that from a full zero showing I have probably 2.3 litres (half a gallon) left as a 'reserve'.
The numbers by the way in the first pic are preceded by BT 12-12 so I am guessing it was built 12-12-1989?






